3D-printed polymer foams maintain stiffness and energy dissipation under repeated loading

Abstract

Additive manufacturing enables the fabrication of bio-inspired materials possessing intricate architectures across broad length scales leading to systems that are simultaneously stiff, tough, and lightweight. A digital light processing (DLP) strategy was used to additively manufacture polymer foams with controlled porosity through the incorporation of thermally expandable microspheres. Following initial photopolymerization, a subsequent thermal processing step reproducibly allows access to a broad range of foam densities. Using uniaxial compression, we investigated how foaming impacts the mechanics of the composite material, including modulus, Poisson’s ratio, and energy dissipation. It was observed that the 3D-printed foams are remarkably resilient under cyclic loading, with sustained values of both modulus and energy dissipation under repeated loading at large deformations.

Authors
Younghoon Kwon, Soyoung E. Seo, Jaejun Lee, Szabolcs Berezvai, Javier Read de Alaniz, Claus D. Eisenbach, Robert M. McMeeking, Craig J. Hawker, Megan T. Valentine
Date
Type
Peer-Reviewed Article
Journal
Composites Communications
Volume
37
Pages
101453
Emblems